shipping container home
building a shipping container
home
go to step by step constuction
Remote accomodation is always a
challenge in difficult terrain.
What follows is an example of using two conventional shipping
containers to create 90 square meters of living space in dense
rainforest adjoining World Heritage Rainforest. The facility, on a
nature refuge is used for rainforest research. The terrain is extremely
difficult and accessed via a narrow track made by woodcutters in 1928.
The techniques are simple and require only very basic skills.
They produce a dry, durable ,vermin proof, comfortable, removable
facility with a low ecological impact.
This company supplies and hires shipping containers and modifies/designs for special applications
Step
by Step
Construction
Click
on any image for larger
image.
We cleared the 1928
timber access track by hand using
axes
and dragging the material, various distances into the
surrounding
bush. All mature trees were avoided, all stumps cut horizontal at
ground level to prevent tyre spearing.
Standard
6m (20') containers were taken down this trackone at a time, on the
back of a small
tilt truck, the kind used to carry a single car when they have broken
down. These trucks are widely available and cheap to hire. At less than
two tonnes the container could be maneuvered down a narrow
track between large trees and slid off into a confined area
under
control, with
ease. In extreme terrain the smaller containers could even be dragged
shorter distances behind a backhoe. Some internet companies
sell wheels you can attach to move by
hand
or behind a 4WD.
In less severe terrain a 40' container might be better value, however the larger container at about 3.5 tonnes would require a much larger truck and a much better road. Unloading would also be a problem.
We used two 6m (20') containers placed 3m (10') apart.
The
site, in Far North Queensland, is situated in dense tropical
rainforest. The area has slippery red lateritic clays and gets about 6m
of rain per year. The area has many snakes and troublesome white tail
rats. It was decided to raise the containers onto 1.5m concrete stumps
to keep them out of the wet, to keep them out of the splash and to keep
rats and snakes out. We did not try to level the ground as it would
break the protective root cover and result in erosion.
PVC plastic pipe with rebar was placed into 600mm diameter X
600mm
deep holes. We used a dumpy level and string to get things level.
It is
very important to get things level and to have the posts exactly where
you need them - take as much time as needed for this.
The 8 holes and
pipes were filled with concrete mixed on the spot one hole at a time.
This took two days.
The PVC pipe is expensive - if
you are not in a rush and are on
level ground so that your posts are the same length more or less you
can make a mould for the concrete posts from a single length
of
PVC cut lengthwise in half, riveted down one side with a piano hinge
and held on the other side with two luggage clamps. By coating the
inside with some sump oil, the mould comes off easily , the downside is
that you can only do one post per day. We are now using this
successfully for fence posts - 10 so far and the mould shows
no
signs of wear.
The containers were lifted onto the posts by a small low profile
rubber tracked crane in about 30min. The concrete posts proved to be
very solid and
stable.
It would also be possible to weld RHS steel sections onto the four corners and slide a smaller RHS section inside each. With predrilled holes you could slowly jack things up with a very simple jack from a 4 wheel drive vehicle on corner and one hole at a time. This method would, however result in more vibration as, in Australia, we found that in order to get the inner RHS to slide , you had to leave quite a gap. You might be able to lessen the vibration with a few hammered in wedges.
We joined the containers with galvanised C-section
We used a small angle grinder run off a small petrol generator to cut holes in the sides of the containers for large windows.
Across the front of
the two containers we erected 4 smaller
diameter
concrete posts and put an galvanised expanded metal mesh walkway. The
walkway served four purposes.
It kept us from tracking mud into the dry
living area. It helped keep snakes and rats out. It connected the two
containers which were separated by 3m. Finally, in the high rainfall,
it permitted the rain to fall straight through so no run off or splash
into the dry container interior. In areas or normal rainfall the
walkway could be made of less expensive material.
To the walkway we added a set
of prefab concrete steps. this makes
it
very easy to check for the ubiquitous rainforest termites.
The containers were also joined
together with galvanised C-section.
The windows
had
aluminium frames and used to belong to an old church.
Something you
might no have thought of is that once the walls were cut , the roof got
slightly wobbly so we bolted a 2.5m length of RHS steel across the top
of
the cut. We had screens made to fit the windows.
Once
we had put wooden decking on the C-section joining the containers, we
repeated the process of C-section and flooring at roof level. We wanted
to have a large sitting out area with which to view the rainforest. By
elevating this area we got more light, caught more breeze and were
above the normal flight level of the small number of evening mosquitoes.
On
the inside wall of each container we cut out a "conventional" door.
Basically we welded a rectangular frame out of RHS and
attached
it where we wanted a door. Next we used an angle grinder to cut out the
part of the wall inside the frame. To this cut out we attached a second
smaller RHS frame and welded the cut out to it. Between the two frames
we attached a couple of stainless steel hinges and a clasp for a
padlock.
This will become out main (mostly dry) entrance. The large cargo doors
of the containers will have a simple wooden frame erected across them
to which we will attach fly screen. In the rainforest a dry
area
and maximum ventilation are the key to comfort.
The
whole top area is used for sitting out, drying clothes, projects. We
bought three small and very cheap portable carports to cover the roof
area. First, the rainforest leaves are very hard on paint so the
plastic roof area deflects this. Second, we have attached 2 X 6m
lengths of 90mm PVC plastic storm water pipe to collect drinking water.
Third, the plastic roofing reduces the noise of the intense tropical
downpours. Fourth, the roofing makes the lower floor, cooking, area
nearly waterproof.
We used rain off the plastic
carport roofs to fill a plastic
water tank
We screened the large
container doors with aluminium mesh to give ventilation but discourage
white-tail rats
The smallest and cheapest angle
grinder worked best for cutting
doors /
windows in the conainer.We used RHS to make secure, lockable
entrance doors from the decking area. We prefabricated the external and
internal RHS frames - take care to line up the containers ribs to get
flat areas and note the rib spacing differs from container to
container , marked it up then cut the doorway. We then laid the
cut-outs on the internal frame, makked them and cut to fit - this was
harder than expected because the rib spacing pattern affects both where
you place a door and the ultimate door size!
Due to the extreme rainfall we
had to put some local gravel on the
track. There are frequent drainages across the
track to
drain water away and reduce water velocity, the
result -
no erosion and all weather access. We always travel
at low
speed in low range with the Landrover while under the canopy, a gentle
footprint keeps the track in top shape. Prior to the gravel we had a
trip in and slid off the track all we needed was about 2 hours
of
dry weather and we would have the grip to get out - four days later,
eating Wheatabix and peanut paste , the rain finally gave us a break
and wee decided gravel was a good idea.
Our
rainforest research facility cost us about $16,000 AUS all up
including two containers, trucking the containers some 500km, screening
in the cargo doors, steel, cement, sand and gravel, nuts, bolts,three
carports, C-section, screens, timber, decking oil and painting - the
lot.
We have 30sqm of
totally dry sleepng area, 15sqm of
mostly dry cooking area and 45sqm of covered sitting out area
- a
total of 90sqm undercover.
This year we had exceptionally high rainfall. The containers stayed dry and free of insects or vermin despite an astounding 8m of intense tropical rain!
Our research centre completed.
The idea is to build something simple
and liveable. We are very satisfied with the shipping containers.
Then on March 20, 2006 came
Cyclone Larry, Category 5 with local
wind gusts to 283kmh!
The roof was
severely damaged but the shipping containers
suffered no damage despite the huge winds and falling branches.
Many large branches
fell on the roof but inside remained
watertight.
We replaced the
damaged roof with a steel Shadeshed. It was
pretty easy to erect and the pieces were light enought to lift by hand.
Notice how most of the background leaves have been blown away!
Our new guttering to the water tank was much better and we
decided to draw water from just one side of the roof.
Water from the other
side of the roof is currently piped to
the ground and drains away. The potential is there to double our water
supply but so far the water supply is more than adequate.
Our post Cyclone Larry
Rainforest Retreat.
This company supplies and hires shipping containers and modifies/designs for special applications